Selected as a Premier Product at ZGC Forum's High-End Instrumentation Session: How VISION3D's AutoScan5611 Redefines Capability Frontiers
On March 28, the 2026 ZGC Forum — High-End Instrument Innovation and Development Forum was successfully held in Beijing. Co-hosted by the Ministry of Industry and Information Technology and the Beijing Municipal People's Government, and organized by the Instrumentation Technology and Economy Institute, the forum brought together approximately 400 representatives from government, industry, academia, research, and end-user sectors to explore new pathways for the high-end instrumentation industry.
As a key component of this national-level high-end instrument exchange platform, the forum launched a global call for innovative products, facilitating deep connections between cutting-edge technologies and real-world application scenarios. VISION3D's AutoScan5611 automated 3D measurement system was successfully selected as a "High-End Instrumentation Premier Product." This recognition not only affirms VISION3D's technological strength but also reflects the continuous breakthroughs in core capabilities achieved by domestically developed high-end measurement equipment.
AutoScan5611: Integrated System Capability Upgrade
The AutoScan5611, as China's first inline blue-light absolute measurement system deployed in production line applications, has already been implemented at major OEMs including Xiaomi EV.
Multi-Robot Coordination, Eliminating Blind Spots
Six high-precision measurement robots are arranged in a circumferential distributed layout. Combined with automatic roller-bed part feeding and high-rigidity secondary positioning technology, the system achieves over 95% spatial coverage in a single measurement cycle, completely eliminating the measurement blind spots inherent in traditional single or dual-robot solutions. Through multi-robot collaborative obstacle avoidance and dynamic path planning, all six robots perform synchronized, interference-free operation even within confined spaces, capturing every required measurement point on both the interior and exterior contours of the car body in a single pass.
Extreme Cycle Time, Breaking Efficiency Barriers
Within an ultra-fast pure measurement cycle of under 30 seconds, the system coordinates the inline measurement of over 200 key functional dimensions on the body-in-white (BIW) frame. Compared to traditional CMM sampling inspection — where a single unit takes 4 to 6 hours — full-scale dimensional measurement efficiency is improved by more than 15 times. For the first time, inline measurement is achieved at a rate fully synchronized with the main production line cycle time, ensuring measurement is no longer a bottleneck.
Conquering Environmental Challenges, Unwavering Accuracy
Inline measurement stations are subject to interference factors such as vibration and temperature fluctuations — conditions under which traditional equipment struggles to maintain stable accuracy. The AutoScan5611 integrates real-time temperature compensation algorithms and foundation vibration filtering technology, consistently maintaining a repeatable measurement accuracy of ±0.15 mm under fluctuating operating conditions, effectively bringing lab-grade inspection capability into the real production environment.
Real-Time Computing Power, Data-Driven Closed Loop
During the measurement process, the massive point cloud data generated from each vehicle is transmitted in real time via optical fiber to an AI computing center, where comparison with the CAD model, deviation analysis, and SPC trend warnings are completed within 0.5 seconds. The results are then fed directly back to upstream welding stations for automatic process parameter compensation. Data value thus shifts from mere acquisition to a real-time decision-making closed loop — measurement, analysis, and optimization form a complete chain, putting data truly at the service of manufacturing.
The deployment of the AutoScan5611 represents far more than an equipment upgrade. It signifies that 100% inline full inspection is now achievable even for ultra-large, complex structural components. It signals that high-end measurement equipment is achieving indigenous and controllable capabilities. And it marks the point where data truly begins to enter the manufacturing decision-making chain. Capitalizing on this Premier Product recognition, VISION3D will continue to deepen its core expertise in optical 3D measurement, driving the deployment of domestically developed high-end instruments across an expanding range of critical manufacturing scenarios.
