Your Partner for Smarter Automotive Inspection

The rapid shift toward electrification and lightweighting is reshaping automotive manufacturing. 3D scanners resolve dimensional deviations and defect detection issues to boost product quality, production efficiency and product safety.

With years of expertise in optical metrology, VISION3D offers a full portfolio of products and services covering in-line and off-line inspection. We provide mature, stable 3D vision solutions for automated in-line measurement integrated into production lines, as well as flexible off-line sampling inspection and fault diagnosis. Drawing on abundant on-site application experience, we work closely with actual production scenarios to help manufacturers achieve efficient and comprehensive closed-loop quality control.

Automotive

Guarantee the Quality with 3D Metrology Solutions

Our Cases

BIW Flush and Gap Measurement: A Systematic Upgrade from "Measurable" to "Accurate, Comprehensive, and Decision-Ready"

Perceived exterior quality heavily drives a customer's first impression of a vehicle, with flush and gap being the most critical visual signal. However, traditional post-assembly testing makes it difficult to detect risks early during the Body-in-White (BIW) stage. To bridge this gap, VISION3D introduces an advanced blue-light area structured light solution. By creating a traceable data loop from welding to final assembly, VISION3D elevates BIW inspection from being merely "measurable" to "accurate, comprehensive, and decision-ready."

Automated 3D Metrology for NEV Battery Tray

As the primary structural component for Power Battery Packs in New Energy Vehicles (NEVs), the battery tray serves as a critical shield against external environmental impacts. It must meet exceptionally high standards for load-bearing capacity and assemblability. However, battery trays are susceptible to issues such as deformation and cracking during production. Therefore, implementing automated 3D inspection to ensure quality has become an indispensable part of the automotive manufacturing process.

Quality Control for Integrated Die-Casting Parts

As global carbon emission regulations tighten, vehicle lightweighting has become an essential strategy for New Energy Vehicles (NEVs) to extend range, reduce battery costs, and improve energy efficiency. This trend has catalyzed the emergence of advanced technologies such as high-performance "Three-Electric" systems, laser tailoring, hot stamping, and Integrated Die-Casting. As a revolutionary leap over traditional manufacturing, integrated die-casting offers high integration, simplified processes, enhanced efficiency, and shorter vehicle lead times, gaining widespread adoption among leading automakers.

Dimensional Inspection of Automotive Sheet Metal Parts

In automotive manufacturing, sheet metal parts are critical components, accounting for 60% to 70% of a vehicle's total composition. Their dimensional accuracy directly dictates the assembly quality of the entire vehicle. However, the production of sheet metal involves complex processes—including stamping, hemming, and bending—which make parts highly susceptible to surface irregularities, deformation, and cracking.

Quality Control for Automotive Piping Systems

Compared to traditional Internal Combustion Engine (ICE) vehicles, New Energy Vehicles (NEVs) demand higher integration and more precise thermal management. This imposes stricter requirements on the lightweighting and durability of piping assemblies. As the "circulatory system" of NEVs, any dimensional deviation in the piping can lead to critical safety hazards, such as coolant leakage or brake failure. Therefore, quality control for automotive piping is of paramount importance.

VISION3D Safeguards Smart Manufacturing of the New-Generation Xiaomi SU7: Safety Above All — How Is This Commitment Truly Delivered On the Production Floor?

The new generation Xiaomi SU7 emphasizes not only leading specifications, but also continuous reinforcement of safety standards. In this process, 3D inspection is no longer just the final quality checkpoint, but a crucial guarantee throughout the entire manufacturing process. From the battery tray to the integrated die-cast floor, from single-point measurement to full-size data closed-loop, Vijing 3D provides stable and reliable quality control capabilities for the key structural components of the new generation SU7.

VISION3D Supports the Intelligent Manufacturing of Xiaomi YU7, Automated Blue-Light Measurement Enables Smooth Driving

Xiaomi's first luxury high-performance SUV, the Xiaomi YU7, has officially launched. When Lei Jun announced at the launch event that the Xiaomi YU7, with its "armored cage-type steel-aluminum hybrid body" and 2200MPa Xiaomi ultra-strong steel, was setting new industry safety standards, this innovation in "mobile fortresses" had quietly extended to every detail of the manufacturing chain. As Xiaomi's first luxury high-performance SUV, the YU7's "safety genes" are not only reflected in its ultra-high body fill rate and numerous rigorous verifications in crash tests, but also hidden behind its high-precision manufacturing process. Every number presented at the launch event points to a core proposition: fulfilling the safety promise begins with the ultimate pursuit of quality testing.

VISION3D

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